Hot Line Clamp
⚡ Hot Line Clamp – Product Detail
Hot Line Clamps are specialized electrical connectors designed for use on energized overhead power lines. These clamps allow utility linemen to make secure electrical connections using a hot stick, without de-energizing the line. Built for durability, conductivity, and safety, hot line clamps are essential in live-line maintenance, jumper connections, and tap wire installations.
-
Energized Line Clamp
-
Live Line Connector
-
Hot Stick Compatible Clamp
-
Overhead Power Line Clamp
-
Forged Brass Hot Line Clamp
-
Tap Connector for Power Lines
-
Utility Line Grounding Clamp
-
Aluminum Conductor Line Clamp
-
High Voltage Line Tap Clamp
🛠️ Construction & Design:
-
Body Material: High-conductivity forged brass, aluminum bronze, or copper alloy
-
Hardware: Stainless steel or silicon bronze eye bolts and nuts for high-strength grip
-
Design:
-
Eye screw or stirrup design for hot stick operation
-
Flat back or rounded back for direct connection to busbars or round conductors
-
-
Jaw Type: Serrated or smooth jaws for better grip on the conductor
-
Operating Tool Compatibility: Designed for use with standard hot sticks
📏 Technical Specifications:
| Parameter | Specification |
|---|---|
| Material | Forged Brass / Bronze / Copper Alloy |
| Conductor Size Range | #6 AWG to 336.4 MCM (varies by model) |
| Hardware | Eye Bolt / U-Bolt, Stainless or Bronze |
| Operating Voltage | Up to 36 kV (depending on model) |
| Application Type | Energized/Live Line Connections |
| Finish | Natural / Tin-Plated |
| Standards | ANSI C119.4, NEMA, IEEE, ASTM Compliant |
⚙️ Applications:
✔️ Making jumper and tap connections on energized overhead lines
✔️ Used in distribution lines, substations, and maintenance
✔️ Connects aluminum or copper conductors
✔️ Common in utility, power transmission, and line construction
🌟 Key Features & Benefits:
-
✔️ Live-line capable – safe for energized installations
-
✔️ High conductivity for minimal power loss
-
✔️ Rugged body designed for outdoor and high-voltage use
-
✔️ Compatible with hot sticks for safe remote handling
-
✔️ Corrosion-resistant for long service life in harsh environments
🔧 Available Variants:
-
Flat Back Hot Line Clamp – for flat surfaces like busbars
-
Round Back Clamp – for round conductors or cables
-
With or without stirrup/tap hole – depending on connection type
-
Bronze or Aluminum versions – depending on conductor material compatibility
⚡ Technical Data Sheet – Hot Line Clamp
| Item | Details |
|---|---|
| Product Name | Hot Line Clamp |
| Material | Forged Brass / Bronze / Aluminum Alloy |
| Conductor Compatibility | #6 AWG to 336.4 MCM |
| Clamp Type | Flat Back / Round Back |
| Jaw Style | Serrated or Smooth |
| Bolt Type | Eye Bolt / U-Bolt |
| Hardware Material | Stainless Steel / Silicon Bronze |
| Voltage Rating | Up to 36 kV |
| Operating Tool | Compatible with Hot Stick |
| Finish Options | Natural / Tin-Plated |
| Standards Compliance | ANSI C119.4, IEEE, NEMA, ASTM |
| Applications | Live-line connections, jumpers, tap lines |
| Features | Corrosion resistant, live-installable, high strength |
Other Information
✔️ Sample Time: Available in 5-10 days for different items.
✔️ Drawing Format: CAD / PDF / DWG / IGS / STEP.
✔️ Packaging: Standard package, Carton box or Pallet, As per customized specifications
✔️ Shipping: DHL, FEDEX, UPS and By Sea or as per client’s requirements.
